Now that you have downloaded the Design
Worksheet, you can use it as a guide as you go down
this page. When you're finished, you can fill in a Custom
Quote Form, or get additional information from our Technical
Q & A, or App
Notes areas. This page is rather long, but hang
in there, it's very informative.
Type
of Display - Module or Glass only. The
most fundamental decision to make is if the display
will have the drive circuitry attached (module), or
not (glass only). There are advantages and disadvantages
to each approach.
When purchasing a custom module, the basic
electronic design work will be done by the module supplier.
This obviously saves design time and reduces the manpower
needed to bring a product to market. You can benefit from
the experience we have gained during our previous designs
to shorten the design cycle and deliver an optimized product.
The major decisions you need to make are the interface type,
with standard serial or parallel interfaces being the most
common, and the type of backlighting desired.
The temperature range, viewing angle, viewing mode, and contrast
will need to be considered, but those decisions are common
to both approaches.
A glass only design puts the design burden
on the end user. You will need to learn a great deal about
LCD's in order to complete your design. Luckily, there is
an enormous amount of data available to help. In addition
to our web site, which supplies most of the basic LCD design
information you will need, the suppliers of products associated
with LCD's, shown in our Products
related to LCD's area have technical information available.
We also have a few links to
other technical sites, mostly colleges, where you can find
an enormous amount of basic information.
The main reasons to buy just the LCD glass
are to reduce costs, and provide design flexibility. The
total cost of the components necessary to build the drive
circuitry is less than the cost of a pre-built module, and
as long as you have space on your existing PC board, you
won't have to pay for an extra PC board on which to mount
the display. By doing a little homework, your design will
work just as well as a module, and will allow the flexibility
most designers need to adapt their design to ever changing
demands.
Technology -
TN or STN The type of technology used is
determined by the specific performance characteristics
of the display you are designing. For a display with
a low multiplex rate, i.e. about 32:1 or less (maybe
64:1 under ideal conditions), it is possible to use a
standard TN cell and still get an acceptable contrast
ratio. Above this level, the contrast falls off quickly.
For displays with multiplex rates greater than
32:1, it has been found that increasing the twist angle to
180 or even 270 degrees, gives superior results. By using
a higher twist angle, one can achieve a larger number of
multiplexed lines, with a much higher contrast ratio.
By designing displays with these high multiplex
rates, a few problems, which could be tolerated at low multiplex
rates, come into play. The first problem is the color. Normal
STN cells have a greenish background which is objectionable
in some designs. The green color can be corrected, however
the correction adds cost to the display. The operating temperature
range of the displays also suffers, which may require a heater
to overcome. The contrast also
suffers, and needs to be considered.
Physical
Size - In general, the larger the
display, the higher the price, as it uses more raw
materials. At LXD we usually use a master laminate
which is 13.5" x 13.5". We can produce a
single display that size, or we can partition the array
into hundreds of smaller displays . Our strategy is
to maximize the number of individual displays which
we can get onto this laminate. We therefore recommend
display sizes that give our customers maximum glass
utilization. For example, display widths of 6.75":
4.50", 3.375", 2.70", 2.25" etc.,
utilize 100% of the 13.5" dimension. (To
somewhat confuse matters, we also have a 14" x
16" laminate available for applications which
require this larger size.)
In general, if you specify a display size which we feel
can be optimized, we will offer you the optimized size, along
with the size you have requested.
Viewing
Mode - A reflective display
has the brightest appearance, with the highest contrast
ratio possible. Unfortunately, it will be difficult
to read at night or under changing lightning conditions.
If your display must be readable under a wide range
of lighting conditions, you will generally want a transflective display
so that it will look very good in the bright sunlight,
but will also be backlightable at twilight and at night.
A transmissive display must always
have a working backlight, and is therefore unacceptable
in applications where power consumption is a problem.
The tradeoff with a transflective display is that it will
not look as good as a reflective display during the day,
and it will not look as good as a transmissive display at
night. It will however enable you to have an acceptable compromise
between the two, and provides a very acceptable appearance.
A further discussion of viewing modes can be found in or
technical Q & A section under "What
is Reflective? Transflective?"
The display can also be negative image or positive image. What
is Viewing Mode? in our Technical Q & A area discussed
these terms.
Viewing
Angle (Direction) - The viewing angle
of a part is discussed on the "What
is Viewing Angle" page in the Technical Q & A
area. In general, the face of the display is divided
into quadrants, where a display with a 12:00 viewing
angle has optimum contrast from above the normal, and
one with optimum contrast below the normal has a 6:00
viewing angle. Similarly, a display which will be viewed
mostly from the left or right should have either a
9:30 or 3:30 viewing angle.
Please keep in mind that viewing angle is really not that
important for a direct drive display. As a general rule,
the higher the multiplex rate, the more important the viewing
angle becomes. Also, if your display is going to be viewed
by a person wearing polarized sunglasses, you must specify
this in the comment section to ensure that the display will
not look blank to an observer wearing polarized sunglasses.
If you are unsure what viewing angle your display should
have, an e-mail or
phone call, 1-(800)786-8710, to our sales department may
help. However keep in mind that for quoting purposes, the
price of the display will not change much (usually only a
few cents) if you guess wrong.
Drive
Method - In general, any LCD will
have better contrast and viewing angle the lower the
mux rate. For parts which are to be viewed under changing
lighting conditions, a direct drive part is desirable.
Any design which has 14-segment digits will have to
be multiplexed to some level., keep the mux rate as
low as possible. This item ties into the next item
directly, and the two must be balanced to give the
best looking display possible. Direct Drive and Multiplexing
are discussed extensively in the Technical
Q & A, and App
Notes Sections.
Indoor
/ Outdoor - In general, the two things
that destroy displays (other than hitting them with
a rock) are high heat and humidity. The parts of a
display which are most sensitive to heat and humidity
are the polarizers. Under extreme conditions, the seals
which hold the glass together can fail, however at
LXD we have developed materials which effectively eliminate
this failure mode. When designing a display for an
extremely rugged environment, it is important to make
sure that seals will not be a problem. In general then,
the environmental considerations comes down to the
polarizers.
Displays which will be indoors, or mostly indoors, can use commercial
grade polarizers, These polarizers will hold up
very well when used in most instrumentation, office and
home products, and other applications where the products
will be protected from high temperature and humidity.
For harsh environments, a polarizer specifically designed
for outdoor, extremely humid conditions should be used. We
call these polarizers industrial grade.
A wide variety of different outdoor materials is available,
with varying contrast, coloration, and efficiency. Because
of the many different options, we can supply samples of displays
with different polarizers so that you can choose the one
which best fits your application.
Another minor point is that you may have to specify that
the display must be readable while wearing polarized sunglasses.
If this is not specified, because of normal polarizer orientation,
the display will appear blank to an observer wearing polarized
sunglasses. This point becomes important when designing gas
pumps, dashboards, cockpit instrumentation, or marine products.
Fluid Type/
Temperature Range - The
temperature range of a normal display is usually -40c
to +85c when driven in a direct drive mode. Our standard
everyday #3 fluid therefore has this temperature range.
We also have many other standard fluids, as well as specialty
LCD fluids which have operating temperature ranges as
low as -55c and as high as +122c. Temperature
ranges of our standard fluids can be found in our fluid
table.
Under extreme conditions, it is possible for a fluid to
reach its clearing point, i.e. the point where the display
turns completely black because of the heat. While this does
not hurt the display, it can be an extreme nuisance. By using
our #6 fluid, the clearing point can be raised to +105c,
which should be high enough for most applications.
Again, specialty fluids are available to extend the clearing
point up to +122C.
Voltage threshold must also be considered when selecting
a fluid. The threshold voltages can also be found in our
fluid table. These values must be considered when working from
low voltage drive circuits, i.e. use our #4 fluid when your
power source is a 3V battery, and also at high multiplex
rates, where the ratio of on to off voltage comes into play.
An discussion of voltage thresholds at high mux rates can
be found in our Application Notes section under "Multiplexing
an LCD"
Connection
Method - For reliability sake, pins
are the most desirable connection method available. In
general, if you can keep the mux rate low, we recommend
designing a part with pins, even if we have to put
them on three sides.Unless your design begs for a heat
seal or an elastomer, the only good reason not to use
pins is if we cannot fit them all onto the part, i.e.,
there are more segments to drive than there are pins
on the part. At that point the options are to: a) take
off the pins and use elastomers or heat seals, or b)
multiplex the part, thereby somewhat degrading the
contrast and viewing angle. There is a discussion of
these options under our Technical Q & A section,
entitled "What
is an Elastomer? A Heat Seal? A Pin".
Colors - can
be added to an LCD in a number of different ways. Examples
of colored displays will be found on our pretty
pictures page. I will make a few comments about the cost
and appearance of each method:
a) Color Filters - We can add a color
decal to the back of the display. This decal can have different
colors in different areas so as to give different annunciators
different colored backgrounds. This method has the lowest
cost, but also gives the dimmest colors.
b) - Similar to the color filters, we can Screen
Print different colors onto either the front
or rear of the display. Each color can be applied in
an intricate pattern, thus giving the same flexibility
as the decals but with much brighter colors. This method
usually costs more than a color decal, but is the preferred
method for most applications.
c) Color Polarizers - We can add a colored
polarizer to the front of the display. This method will
cause the individual segments to be colored when they are
activated, i.e. all segments will be red or green
or whatever, on a silver background. This method will add
only slightly to the cost of the display. I might add that
these colored polarizers are not as efficient as normal
polarizers, and the resulting segments do not have the
same contrast as a normal black on silver display.
Filters - It
is possible to put anti-reflective or anti-glare filters
over the front of a display to improve viewability in harsh
lighting conditions. These filters are usually bonded directly
to the front polarizer of the display.
An anti-glare filter is one that has its
front surface either physically or chemically roughened.
This surface scatters specular reflections over a wide area.
It produces diffuse, bright reflections reducing the overall
contrast, but can improve the display readability.
A better, but more expensive solution, is to use a high
efficiency anti-reflective material. These
materials do not scatter the light like the anti-glare materials,
but rather re-direct the light waves so that they continue
traveling forward instead of reflecting back toward the observer.
New anti-reflective materials can reduce the front surface
reflections to less than 0.3% or less.
Finally - You have reached the end of your
worksheet, and hopefully have most, if not all, of the information
you need to specify a design. You can now fill in a Custom
Quote Form, or get additional information from our Technical
Q & A, or App
Notes areas.